EV Battery

EV batteries operate under fast charging, high-rate discharge, and frequent thermal cycling. Heat from cells, modules, busbars, and BMS electronics can create temperature imbalance, accelerate aging, reduce usable capacity, and increase safety risk.

Sheen thermal interface materials and functional materials (gap fillers, thermal pads/gels, and potting/adhesives) build stable, low-resistance heat paths to cold plates, pack frames, or housings to: ① improve cell-to-cell temperature uniformity and extend cycle life; ② reduce hotspots during fast charge and peak power output; ③ enhance safety margin by controlling temperature rise; ④ maintain reliable contact under vibration and thermal cycling; and ⑤ accelerate design-in with custom thickness, die-cut parts, and engineering support from prototype to mass production.

Overview

EV Battery (TIMs) Solutions

EV batteries generate heat during fast charging and high-rate discharge from cells, busbars, and BMS electronics. Poor thermal control can create temperature imbalance, accelerate aging, reduce usable capacity, and increase safety risk.

Thermal interface materials (TIMs) build low-resistance heat paths to cold plates, pack frames, or housings—improving temperature uniformity, reducing hotspots, and supporting reliable performance over the battery’s service life.

Benefits

EV Battery Thermal Materials, Built for Safety & Cycle Life

Improve Temperature Uniformity

Reduce cell-to-cell temperature spread to slow aging and maintain usable capacity over cycles.

Gap Filling to Cold Plates & Frames

Conformable TIMs handle tolerance stack-ups—stable contact and lower thermal resistance.

Long-Term Reliability in Thermal Cycling

Materials designed for repeated charge/discharge thermal cycling help extend pack service life.

Custom Parts + Engineering Support

Custom thickness and die-cut parts for modules/packs—rapid sampling for validation and production ramp.

Related EV Thermal Applications

Auto Electronics

Thermal solutions for EV ECUs and power electronics—reliability under harsh conditions.

Charging Station

High-power charging thermal paths—reduce hotspots and improve outdoor 24/7 reliability.

Energy Storage Battery System

Improve temperature uniformity and reduce hotspots for safer, longer cycle life.

Related EV Battery Markets

EV batteries are part of a high-power electrification ecosystem. Thermal interface materials help improve temperature uniformity, reduce hotspots, and support safety and cycle life.